The world’s most manly chess set

Hardware chess pieces

My father brought this home when I was a child. At some point it ended up in my apartment. My brother thought it had been lost, but his eyes lit up when he saw it.

I’m on a mission to reproduce this set for my brother’s birthday.

I’ve completed the first step – identifying all of the fasteners used. Now I have to figure out where to source them. Hopefully I won’t have to buy a gross of black phosphate acorn nuts when I only need one.

How hard could it be?

So I didn’t make the birthday deadline, but I did make it in time for Christmas. Also, I couldn’t find any black phosphate hardware in an appropriate size, so black epoxy spray paint will have to do.

I got everything at Home Depot and Lowes, though I had to wait for both of them to restock before I could finish the set.

The king and queen are 3/8″ hardware. everything else is 5/16″.

All the bases are flange nuts.

PieceQParts (add a flange nut to each one)
Pawn161 1/2″ bolt
Rook42 1/2″ Socket head screw (originally castle nuts)
Knight42″ threaded rod, wing nut
Bishop42″ thumb screw
Queen2Acorn nut, external tooth washer, nut, 3″ threaded rod
King2lock nut w/ external tooth washer, external tooth washer, 3″ threaded rod
Bill of materials for the chess set
The 21st century version.

I applied red thread lock to the nuts. Probably a bit of overkill, but over the years, the blue on the original set has lost its grip on some of the pieces.

*Back story on the original set, after conferring with my mother & brother. My dad was working for a fastener distributor in Wilmington DE in the mid eighties. The chess set was made as Christmas gifts for the sales reps to give to their clients. I’m not sure how my dad, the accountant, managed to snag one, but he did. There were more made, but we don’t have any idea how many. Given the technology of the time, I imagine all the other sets were distributed in the Wilmington-Philly-South Jersey area. I also wouldn’t be surprised to learn that another hardware company had a similar idea.

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Author: rexplex

With a bachelors degree in history, I turn wrenches for a living. I’m most at peace when I hear the wind in the trees or the gurgle of a brook. I’m a believer in the Renaissance Man, as epitomized by DaVinci engineer, artist, soldier, statesman. As Heinlein said, “A human being should be able to change a diaper, plan an invasion, butcher a hog, conn a ship, design a building, write a sonnet, balance accounts, build a wall, set a bone, comfort the dying, take orders, give orders, cooperate, act alone, solve equations, analyse a new problem, pitch manure, program a computer, cook a tasty meal, fight efficiently, die gallantly. Specialization is for insects.”

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